Guangzhou Guangxing Poultry Equipment Group Co., Ltd. one of the leading manufacturers and suppliers of bmc composite glatted floor in China. If you're going to buy durable bmc composite glatted floor made in China, welcome to get pricelist from our factory. All customized products are with high quality and competitive price.
I. Product Overview
BMC Composite Slatted Floor is a core component of an efficient manure management system specifically designed for modern livestock farming, manufactured using advanced unsaturated resin-based composite material compression molding. As a next-generation upgrade to traditional cast iron and cement slatted floors, BMC flooring offers superior thermal conductivity, a long service life, and enhanced animal welfare protection, making it an ideal choice for large-scale farms.
Product Positioning:Suitable for various pig housing systems, including gestation stalls, farrowing crates, nursery pens, and finishing barns utilizing elevated flooring systems. It provides a "cool in summer, warm in winter" comfortable environment for farms, achieves efficient manure management, and reduces farming costs.
II. Product Features
1. Material Properties
- High-Strength Composite Material:Compression molded using high-quality raw materials such as unsaturated resin, fiberglass, and low-shrinkage agents. Achieves a compressive strength exceeding 100MPa, ensuring long-term stable use.
- Superior Thermal Conductivity:Thermal conductivity coefficient of only 0.25 W/(m·K), significantly lower than cast iron (45 W/(m·K)) and cement (1.28 W/(m·K)), providing an ideal temperature environment.
- Corrosion Resistance:Excellent resistance to acids, alkalis, and chemical corrosion, adapting to the complex farm environment.
- Lightweight Design:40% lighter than cast iron, facilitating easy installation and maintenance while reducing labor costs.
- Recyclability:Made from environmentally friendly materials, recyclable after service life, reducing environmental burden.
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2. Structural Design
- Customizable Slot Width:Slot widths ranging from 5mm to 25mm can be customized according to production stage requirements, protecting pig hooves while ensuring effective waste excretion.
- Non-Slip Textured Surface:Precision molded surface that is smooth yet features a non-slip texture, reducing the risk of hoof abrasions.
- Seamless Connection System:Tongue-and-groove edge design ensures a seamless connection between panels, preventing manure accumulation.
- Rounded Edges:All edges are rounded to prevent injury to pig hooves and teats.
- Trapezoidal Slot Structure:Trapezoidal slot design (narrower at the top, wider at the bottom) reduces the risk of hoof entrapment and improves waste excretion efficiency.
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3. Functional Properties
- Excellent Drainage Performance:High drainage efficiency design keeps the floor surface dry, reducing bacterial growth.
- Constant Temperature Protection:Low thermal conductivity ensures stable floor temperature, providing warmth in winter and cooling in summer.
- High Impact Resistance:Excellent impact resistance, capable of withstanding impact loads exceeding 900kg.
- Aging Resistance:Formulated with anti-aging agents, achieving a service life of up to 30 years, far exceeding traditional materials.
- Color Options:Available in various colors to facilitate zone management on the farm.
- Environmentally Friendly & Non-Toxic:Free from heavy metals, harmless to pigs and the environment.
- Easy to Clean & Disinfect:Smooth, non-porous surface allows for easy cleaning with high-pressure water washers and disinfectants.
- Easy Installation:Modular design; installation only requires securing the four corners, eliminating the need for complex support beams.
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4. Suitability Features
- Fully Slatted or Partially Slatted Options:Choose between fully slatted or partially slatted designs based on farm requirements.
- Multiple Sizes:Various standard sizes available, such as 600×600mm, 600×500mm, 1000×500mm, etc.
- Applicable for Multiple Stages:Suitable for various production stages including farrowing, nursery, and finishing.
- Climate Adaptability:Stable performance in extreme temperatures ranging from -40°C to 80°C, resistant to brittleness and deformation.
- UV Resistance:Formulated with anti-UV agents, suitable for semi-open pig housing environments.
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5. Installation Features
- Uniform Load Distribution:Double-rib or single-rib structure design ensures uniform load distribution, enhancing service life.
- Quick Installation:Standardized design allows for high installation efficiency, reducing farm construction time.
- No Special Tools Required:Simple mortise and tenon connections, installation requires no special tools or skills.
- Easy Disassembly:Modular design facilitates partial repairs or replacements.
- No Post-Installation Maintenance:No special maintenance required throughout service life, reducing farming costs.
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III. Product Advantages
1. Excellent Animal Welfare Assurance
- Hoof-friendly:Precisely designed slot widths and rounded edges effectively prevent hoof abrasions and entrapment, enhancing animal comfort.
- Teat-friendly: Special edge treatment prevents injury to sow teats during farrowing.
- Stress Reduction: Smooth, temperature-stable surface significantly reduces stress responses in pigs, improving growth efficiency.
- Improved Standing Comfort: Slight material elasticity relieves joint pressure, reducing lameness incidence.
2. Superior Environmental Control Capability
- Warm in Winter, Cool in Summer: Low thermal conductivity design provides a stable temperature environment, reducing risks of pigs getting chilled or overheated.
- Reduced Ammonia Production: Efficient waste design minimizes manure dwell time on the floor surface, reducing ammonia generation.
- Improved Air Quality:*Good ventilation performance promotes air circulation, enhancing air quality.
3. Long-Term Economic Benefits
- Longest Service Life: Up to 30 years, far exceeding plastic (10-15 years) and standard concrete (5 years).
- Highest Cost-Effectiveness Offers the best return on investment when considering initial investment and long-term maintenance costs.
- Reduced Manual Manure Cleaning: Efficient waste design reduces the frequency of manual cleaning, improving farming efficiency.
- Reduced Flushing Water Usage:Excellent drainage design reduces the need for water flushing, conserving water resources.
4. Hygiene and Biosecurity Advantages
- Antibacterial Properties: Non-porous material inhibits bacterial growth, improving hygiene standards.
- Easy to Clean & Disinfect: Smooth surface facilitates easy cleaning and disinfection with high-pressure washers, reducing hygiene risks.
- Prevents Cross-Contamination:Seamless connection design prevents manure accumulation in gaps, lowering cross-contamination risks.
5. Engineering & Installation Advantages
- Lightweight: 40% lighter than cast iron, simplifying transport and installation, reducing labor costs.
- Easy Installation: Modular design allows for simple and fast installation, improving construction efficiency.
- No Complex Support Structures Needed:Uniform load distribution design eliminates the need for additional support beams, reducing costs.
- Standardized Production:Precision mold production ensures consistent product quality and uniform installation results.
V. Application Areas and Scenarios
BMC Composite Slatted Floors can be selected according to specific farm areas and livestock types, providing optimal solutions:
1. Farrowing House Application
- Piglet Warming Zone: Use narrow slots of 5-8mm to keep the floor dry and warm, preventing piglets from getting chilled.
- Sow Standing Zone: Use wide slots of 15-20mm for effective waste excretion while ensuring stable standing for the sow.
- Nursing Zone:Rounded edges protect sow teats, improving nursing efficiency.
2. Nursery Application
- Piglet Transition Zone: Use medium-width slots of 10-12mm to balance warmth and waste excretion needs.
-Fully Slatted Design: Use slatted flooring throughout to improve hygiene standards.
- Non-Slip Surface:Enhanced non-slip texture reduces the risk of piglets slipping.
3. Finishing Barn Application
- Active Area for Large Pigs: Use wide slots of 15-20mm to meet the excretion needs of finishing pigs.
- Partially Slatted Design: Use slats in the excretion area and solid flooring in the resting area for improved comfort.
-High Load-Bearing Structure: Double-rib design ensures high load capacity suitable for finishing pig weights.
4. Special Application Scenarios
- Deep Pit Systems: Precisely designed slots ensure manure falls cleanly into the deep pit.
- High Humidity Areas: Excellent corrosion resistance suitable for high-humidity environments.
- Cold Regions: Low thermal conductivity maintains stable floor temperature, reducing heat loss.
- Eco-Friendly Farms:Environmentally friendly material properties meet green VI. Installation and Maintenance Guide
1. Pre-Installation Preparation
- Check Floor Flatness:Ensure the supporting floor is flat, with variance not exceeding 2mm/m.
- Plan Layout: Plan slatted and solid areas according to farming needs.
- Prepare Tools: Basic tools are sufficient; no special equipment needed.
- Clear the Area: Ensure the installation area is clean and free of debris.
2. Installation Steps
- Locate Fixing Points: Identify and mark the positions for the four corners of each panel.
- Install Fixings: Use special bolts to secure the four corners; no beam support required.
-Connect Panels: Use tongue-and-groove connections to ensure a tight fit between panels.
- Adjust Slots: Adjust slot width as needed to ensure efficient waste excretion.
- Check Edges: Ensure rounded edges are intact and smooth.
3. Maintenance Recommendations
- Regular Cleaning: Perform high-pressure water washing at least once a week to keep the floor clean.
- Inspect Slots: Periodically check slots for blockages to ensure excretion efficiency.
- Disinfect Routinely: Use common farm disinfectants regularly.
- Check Connections: Periodically inspect inter-panel connections to prevent loosening.
- Avoid Heavy Impacts: Prevent direct heavy impacts on the floor to extend its service life.
VII. Technical Parameters
1. Basic Specifications
- Material: Unsaturated resin + fiberglass reinforced composite
- Thickness:3.8 - 5.0mm (depending on model)
-Weight: 2200 - 2500g (for 600×600mm)
- Dimensions: Standard sizes include 600×400mm, 600×500mm, 600×600mm, 1000×500mm, etc.
- Color: Various options including grey, blue, green, etc.
- Edge Treatment: All edges rounded to prevent injury
2. Physical Properties
- Compressive Strength:≥100 MPa
- Tensile Strength:≥40 MPa
- Flexural Strength:≥60 MPa
- Impact Resistance:≥900 kg
- Thermal Conductivity Coefficient:0.25 W/(m·K)
- Heat Deflection Temperature:≥200°C
- Temperature Range:-40°C to 80°C
- Chemical Resistance:Complies with GB/T 25760-2010 standard
- Antibacterial Performance:*E. coli* inhibition rate ≥90%
3. Chemical Properties
- Corrosion Resistance:Excellent resistance to acids, alkalis, and chemicals
- Aging Resistance:Formulated with anti-aging agents, service life up to 30 years
- UV Resistance:Formulated with anti-UV agents, suitable for semi-open pig houses
- Waterproof Performance:Completely waterproof, non-absorbent, prevents bacterial growth
- Impact Resistance:Excellent impact resistance, withstands impact loads exceeding 900kg
VIII. Product Application Cases
BMC Composite Slatted Floors have been successfully implemented in numerous large-scale modern livestock farms, significantly improving farming efficiency and animal welfare:
- Large Pig Farm in Guangdong Province:After adopting BMC slatted floors, water consumption was reduced by 16.59 liters per pig per day, wastewater discharge decreased by 14.21 liters, achieving annual water savings of 4.83 cubic meters per square meter.
- Finishing Farm in Shandong Province:Using BMC flooring resulted in a 12% increase in pig growth rate and an 8% improvement in feed conversion ratio.
- Eco-Friendly Farm in Jiangsu Province:After adopting BMC flooring, ammonia concentration decreased by 40%, significantly improving air quality.
- Farrowing House in Fujian Province:Using BMC flooring led to more stable sow standing and a 15% increase in piglet survival rate.
IX. Selection Guide
Based on different production stages and requirements, the following BMC Composite Slatted Floor solutions are recommended:
1. Farrowing House Choice
- Warming Area:5-8mm narrow slots; solid areas possible to enhance thermal insulation.
- Standing Area:15-20mm wide slots to ensure excretion efficiency and protect teats.
- Recommended Model:KMW-PP-03 (600×600mm, single-rib design)
2. Nursery Choice
- Transition Area:10-12mm medium-width slots to balance warmth and excretion needs.
- Fully Slatted Design:Slatted flooring throughout to improve hygiene standards.
- Recommended Model:KMW-PP-02 (600×500mm, single-rib design)
3. Finishing Barn Choice
- Activity Area:15-20mm wide slots to meet the excretion needs of finishing pigs.
- Partially Slatted Design:Slats in excretion area, solid flooring in resting area.
- Recommended Model:KMW-PP-03 (600×600mm, double-rib design)
4. Special Requirements Choice
- High Humidity Environments:Recommend models with enhanced corrosion resistance.
- Cold Regions:Recommend narrow-slot models for better thermal insulation.
- High Environmental Standards:Recommend recyclable models; choose environmentally friendly colors like green or blue.
X. After-Sales Service
We provide the following after-sales services to ensure customer satisfaction:
- One-Year Warranty:Free repair service within one year from the date of purchase.
- Technical Support:Professional technical personnel provide guidance on installation and use.
- Customization Services:Special sizes and colors can be customized according to customer needs.
- Rapid Response:After-sales team responds to customer inquiries within 24 hours.
- Technical Training:Training on product maintenance and cleaning procedures.
XI. Certifications and Standards
BMC Composite Slatted Floors comply with the following industry standards and certifications:
- ISO 13065:Complies with international sustainable livestock standards.
- GB/T 25760-2010:Meets national standard requirements for acid and alkali resistance.
- CE Certification:Meets EU market access standards.
- Environmental Certification:Certified under ISO 14001 Environmental Management System.
- Quality Certification: Certified under ISO 9001 Quality Management System.
▲ Summary:Leveraging its superior thermal conductivity, long service life, and animal welfare protection capabilities, the BMC Composite Slatted Floor is an ideal choice for modern livestock farming. Through scientifically designed slot widths, surface treatments, and flexible fully or partially slatted configurations, BMC flooring meets the requirements of various production stages and environmental conditions, providing farms with an efficient, environmentally friendly, and economical manure management solution.
BMC Composite Slatted Floor |
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|
Category |
Specifications (mm) |
Unit |
Weight |
Thickness (mm) |
Slot Width (mm) |
|||
|
Fattening Board |
1100*600 |
Piece |
20.9 |
40 |
23 |
|||
|
1200*600 |
Piece |
22.65 |
40 |
23 |
||||
|
1500*600 |
Piece |
32.33 |
40 |
23 |
||||
|
1800*600 |
Piece |
37.6 |
70 |
23 |
||||
|
2000*600 |
Piece |
41.4 |
70 |
23 |
||||
|
2200*600 |
Piece |
53.5 |
70 |
23 |
||||
|
2400*600 |
Piece |
58.7 |
70 |
23 |
||||
|
3000*600 |
Piece |
98.4 |
80 |
20 |
||||
|
Sow Board |
1100*600 Sow Full Slot Standard |
Piece |
23.05 |
38 |
11 |
|||
|
1100*600 Sow Half Slot Standard |
Piece |
24.29 |
38 |
11 |
||||
|
1100*600 Sow Full Slot Heavy Duty |
Piece |
24.9 |
40 |
11 |
||||
|
1100*600 Sow Half Slot Heavy Duty |
Piece |
25.1 |
40 |
11 |
||||
|
1100*650 Sow Half Slot |
Piece |
26.2 |
41 |
23 |
||||
|
1100*650 Sow Full Slot |
Piece |
24.4 |
41 |
23 |
||||
|
1100*700 Sow Half Slot |
Piece |
25.55 |
39 |
11 |
||||
|
1100*700 Sow Full Slot |
Piece |
25.55 |
38 |
11 |
||||
|
1200*600 Sow Full Slot |
Piece |
27.15 |
40 |
11 |
||||
|
1200*600 Sow Half Slot |
Piece |
27.6 |
40 |
11 |
||||
|
1200*700 Sow Full Slot |
Piece |
31.13 |
40 |
11 |
||||
|
1200*700 Sow Half Slot |
Piece |
32.23 |
40 |
11 |
||||
|
2200*600 Sow Half Slot |
Piece |
56.6 |
70 |
11 |
||||
|
2200*700 Sow Half Slot |
Piece |
69.3 |
70 |
11 |
||||
|
2400*600 Sow Half Slot |
Piece |
69.6 |
70 |
11 |
||||
|
2400*700 Sow Half Slot |
Piece |
76.2 |
70 |
11 |
||||
|
Piglet Board |
1100*450 Piglet Standard |
Piece |
12.81 |
39 |
11 |
|||
|
1100*450 Piglet Heavy Duty |
Piece |
13.92 |
40 |
11 |
||||
|
1100*500 Piglet Standard |
Piece |
13.29 |
39 |
11 |
||||
|
1100*500 Piglet Heavy Duty |
Piece |
14.6 |
40 |
11 |
||||
|
1200*450 Piglet |
Piece |
15.27 |
39 |
11 |
||||
|
1200*500 Piglet |
Piece |
16.73 |
39 |
11 |
||||
|
2200*450 Piglet Board |
Piece |
40.2 |
70 |
11 |
||||
|
2400*500 Piglet Board |
Piece |
40.2 |
70 |
11 |
||||
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